In today’s competitive manufacturing environment, OEMs face a growing challenge: how to simplify their supply chains without compromising precision, speed, or quality. The most effective way to achieve this is through strategic supplier consolidation. ACS Industries leads the way by offering an unmatched range of in-house manufacturing capabilities.

As a vertically integrated manufacturer, ACS maintains complete control over every stage of production, from raw material processing to advanced finishing. This level of integration allows us to deliver superior quality, faster lead times, and lower total costs while giving OEMs a single, dependable partner for all their manufacturing needs.

The Value of Consolidation for OEMs

Working with multiple suppliers often means managing different timelines, logistics systems, and quality standards. Each additional supplier adds complexity, risk, and potential delay. Partnering with a single, capable source like ACS removes those challenges and creates a more efficient, reliable process.

When OEMs consolidate with ACS, they gain:

  • Simplified communication and project management through one central partner.
  • Accelerated lead times thanks to integrated production flow.
  • Consistent quality control across every process.
  • Improved design collaboration and manufacturing flexibility.
  • Reduced overall costs and supply chain risk.

This approach leads to faster product launches, greater consistency, and stronger long-term relationships built on trust and performance.

Comprehensive In-House Manufacturing Capabilities

At ACS, our vertically integrated operations give us total control over every stage of production. We engineer, fabricate, process, and finish in-house, which ensures consistent quality and efficiency from start to finish.

Wire Processing Excellence

  • Wire Drawing from Rod: With a capacity of 12,000,000 pounds of drawn wire per year, we begin with raw rod and draw it in-house to meet precise specifications.
  • Intermediate Wire Annealing and Take-Up: These thermal processes restore ductility and enhance material performance, ensuring consistent quality before downstream fabrication.
  • Fine Wire Drawing: Precision reduction processes for ultra-fine wire tailored to specific application needs.
  • Diamond Wire Die Manufacturing: By producing our own dies, we maintain exceptional accuracy, improve tool life, and ensure production efficiency.

Advanced Metal Fabrication

  • Metal Expanding, Wire Knitting, and Wire Weaving: Our mesh production supports filtration, separation, and energy applications with customized patterns and alloys.
  • Stamping and Roll Forming: These capabilities allow us to produce both high-volume precision components and intricate structural parts with consistency and strength.
  • Slitting and Perforating: Tight-tolerance slitting and custom perforation patterns deliver flexibility for a wide range of materials and applications.
  • Laser Cutting: Ideal for prototypes and complex geometries, laser cutting ensures high-speed precision and minimal material waste.

Automation and Assembly

  • Robotic Cells: Automation enhances accuracy, repeatability, and efficiency, especially in high-volume or complex assemblies.
  • Welding: Our skilled technicians and automated systems handle a variety of materials and configurations to produce reliable, high-integrity joints.
  • Diffusion Bonding: This advanced joining process creates solid-state metal bonds suitable for high-performance and high-temperature applications.

Cleanliness and Finishing

  • Product Cleaning: Our extensive cleaning capabilities include ultrasonic cleaning, vacuum modified alcohol lines, solvent immersion, and ultrasound degreasing. These processes ensure every part meets the strict cleanliness and performance standards required by modern OEMs.
    Sintering and Brazing: ACS performs both sintering and brazing operations in-house to achieve strong, durable joints and precise material consolidation. These capabilities are ideal for components that require superior mechanical strength, thermal performance, and dimensional stability.

Machining and Maintenance

  • In-House Machining: ACS designs, builds, and maintains all machines and tooling used across our operations. This capability ensures reliability, continuous improvement, and minimal downtime for every process we perform.

The ACS Advantage: Complete Control, Complete Confidence

With all these capabilities housed under one roof, ACS Industries provides OEMs with unmatched control over quality, cost, and delivery. Every process is managed and optimized by our team of experts to ensure a seamless transition from concept to completion.

 

From the first wire draw to the final assembly, ACS Industries provides one supplier, many solutions. Our customers benefit from innovation, precision, and performance supported by a truly integrated manufacturing partner.