REUSABLE AND REMOVABLE INDUSTRIAL INSULATION SOLUTIONS

ACS Industries’ reusable and removable industrial insulation solutions are designed for easy installation, removal, and reuse multiple times. From knitted wire mesh, which can serve as a containment system for both automotive and industrial applications, to tie wire used to secure insulation such as pipe, board or blanket, our removable insulation products are available in various styles and sizes to meet your requirements.

A key advantage of using reusable insulation systems, such as our stainless steel ‘D’ rings and lacing anchors, is the flexibility they offer for maintenance and repair tasks. When components need to be accessed for inspection and repairs, the rings, anchors or knitted wire mesh can simply be removed, allowing quick and efficient access to the underlying insulation materials. Once maintenance or repair is complete, the insulation material can be quickly reinstalled, reducing downtime and minimizing the need for new insulation materials.

With over 80 years of experience insulating automotive exhaust systems, we have refined our expertise through rigorous testing – from digital models and prototypes to mass-produced parts – allowing us to understand the optimal mesh characteristics for various insulation needs. This deep knowledge enables our team to deliver the ideal mesh insulation for any application. Additionally, removable insulation blankets can be reinstalled without interrupting industrial operations, providing continuous protection with minimal disruption.

By combining our expertise in wire mesh manufacturing with our in-depth understanding of insulation requirements, we deliver high-quality, reliable and cost-effective reusable and removable industrial insulation solutions that meet the diverse needs of our customers.

Knitted Wire Mesh for Insulation Blankets

Our knitted wire mesh is a critical component used in the fabrication of removable and reusable insulation blankets. Due to its flexible design, the mesh conforms to highly irregular surfaces, offering durability and protection across various industrial applications. It is engineered to withstand the stresses of repeated installations, exposure to vibration, moisture, corrosion, and extreme temperatures, making it ideal for a variety of industries including HVAC, food and beverage processing, power utilities and more. Contact our experts about knitted wire mesh solutions for your insulation blanket specifications.

Reusable Insulation System Applications

ACS’ removable and reusable industrial insulation solutions play a crucial role in securing, fastening, and reinforcing high-temperature insulation systems across various industries. These hardware and material solutions help ensure stability, durability, and effectiveness of insulation in demanding environments. Unlike permanent insulation methods, these solutions allow for easy removal, reinstallation, and maintenance, reducing downtime and material waste while providing long-term performance. Their versatility and reliability make them essential for industries that require secure and adaptable insulation solutions, such as:

Manufacturing and Processing Facilities

In high-temperature manufacturing and processing environments, properly secured insulation is essential for heat management, energy efficiency, and worker safety. Our industrial insulation solutions deliver long-term stability and protection in chemical processing, steam systems and industrial machinery. Our custom industrial insulation:

• Secure insulation on reactors, boilers, mixers, and storage tanks to maintain consistent operating conditions.
• Minimizes heat loss in process systems, improving overall efficiency.
• Reinforces insulation on high-temp equipment, reducing the risk of burns and heat-related hazards.
• Allows for fast removal and reinstallation of insulation materials without damage for effective servicing of machinery.

Energy & Utilities

In the energy and utilities sector, efficient thermal management and insulation are crucial for maintaining optimal performance and ensuring safety across various high-energy systems. Our industrial insulation solutions are designed to deliver durability and reliability in power utilities, oil refineries, gas plants, and nuclear facilities. Our custom industrial insulation:

• Secures insulation on valves, piping, turbines and more to maintain consistent temperatures and operational efficiency.
• Minimizes heat loss and energy consumption, improving overall system performance.
• Provides protection against high temperatures, vibrations, and potential leaks, reducing the risk of safety hazards.
• Enables quick and easy removal and reinstallation of insulation for routine maintenance and inspection, ensuring minimal downtime.